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Microfinishing Film

Discover the Precision Polishing product range

29/04/2020
Categories: News Nouvelles Nachrichten
Microfinishing Film

Microfinishing Film is one of the most extended and varied product family within the Precision Polishing microabrasive films products range.
Especially since the recent introduction of Diamond Microfinishing Film FD55, this group of products offers to the end-users one of the most complete portfolios available on the international markets.
For this reason, we decide to dedicate this article to give a complete and clear overview of this fundamental product range.

Microfinishing film: features, series and grits

Concerning common features along the microfinishing films product range, the grit deposition technology is surely the most relevant:  the electrostatic coating.
During this coating process the abrasive grains are electrostatically oriented and fixed between 2 layers of resin (base coat and top coat) to the PET backing film giving the following main advantages:

  • the thinnest and sharpest side of every abrasive grain is oriented outside of the coating, ready for an immediate cutting action
  • the abrasive grains are strongly fixed within the double resin layers, ensuring a long-lasting performance.
     

Microfinishing Film abrasive structure      Microfinishing Film coating



Another common point is that all Microfinishing Film products are back printed in order to easily identify the required grit.
This is a substantial difference with the Polishing or Lapping film, where differentiation between grits / products occurs exclusively thanks to color-coding.

Especially concerning the back printing of FA50 and FS50 Microfinishing Film series, Precision Polishing adopts a unique system of inclined printing (not parallel to the roll direction) made of lines and alpha-numeric characters.
This system has been developed especially thinking to customers that work with narrow slitted rolls (mostly required in the powertrain industry) because, seldom occurs, that roll brakes during the superfinishing processes. When this happen, the user must manually joint the 2 broke sides of the roll in order to start again the working process. During this joint operation is essential to not mix up the abrasive side with back side of the broken tape! It could happen especially we medium-fine grits are used where the feeling of the fingers could be misled!

The below image shows how our back-printing structure helps to avoid this inconvenience!

Microfinishing Film FA50 backprinting

In the below scheme are summarised the main features of the Microfinishing Film standard series available in the Precision Polishing portfolio (to download or if you don't see all schemes'details, please click here):

Microfinishing Film Range

Conversion forms options

Like every microabrasive film in the Precision Polishing product range, Microfinishing Films are converted into several product types as:

  • Rolls
  • Discs and sheets
  • Endless belts
     

Thanks to the integrated and efficient conversion process, Precision Polishing offers a fast and flexible service both on standard and customised items.

If you like to have more detailed information on the standard items, please click here.

Here below some products examples:

  • Rolls: we offer a huge variety of customization options in order to always provide to the end-users the most adapt solution.
    • Widths: From min. of 5mm to max. jumbo roll width.
    • Lengths: From min. of 1mt to max. 300mt.
    • Inner cores options: 26mm i.d. plastic core, no core (hole 32mm i.d.), 76mm i.d., 76mm i.d. with 4 keys.
    • Winding direction: ASO (Abrasive Side Out) or ASI (Abrasive Side In).
    • Edges: Straight or Waved/Scalloped.
    • Back side: plain or adhesive (PSA)
       

Microfinishing Film FA50 Mini roll Diamond Microfinishing Film FD55 Rolls

Microfinishing Film FA50 Rolls Microfinishing Film FS50 Roll

  • Discs and sheets:
    • Available without (PET) or with adhesive (PSA) backing.
    • Disc standard diameters are: 200mm, 203mm, 230mm, 250mm, 254mm, 300mm and 305mm. Other diameters are available on request, up to a maximum diameter of 350mm. Larger diameters may also be accommodated.
    • Sheets PET max. width is the jumbo width and max. length is 1mt.
    • Sheets PSA max. width is 350mm and max. length is 1mt.
       

PSA Microfinishing Film FA35 Sheets Diamond Microfinishing Film FD55 Discs

  • Endless belts:
    • Width: Min. 10mm and max. the jumbo width.
    • Length: Min. 320mm and max. None.
    • Jointing tape positioned on the abrasive side or on the backing
       

Diamond Microfinishing Film FD55 Belts

If you like to have more detailed information regarding the microabrasives films conversion processes, please click here